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LunchBox HEPA+Carbon filter for Bambu Lab X1C/P1P (simple recirculating parametric air purifier)
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Description
I designed this air scrubber to use a minimum of special parts. Build it today, no magnets, brass inserts, or high performance fans required!
Read here about why you should have an air scrubber: https://github.com/nevermore3d/Nevermore_Micro#about-the-nevermore-micro
Why pick this model:
• Massive filter volume, 2-3x more than the competition
• If you have a PC case fan and access to Home Depot you can build this model today
• Large filters and novel airflow path reduce static pressure and enable the use of PC case fans
• 124x60mm footprint fits inside a Bambu, Prusa, or Voron enclosure
• Prints on a single build plate
• Doesn't require heat set inserts or exotic hardware
• Fusion360 CAD files are available, remixes welcomed
Supported HEPA filters:
• Preferred:
• 86880/MC-V194H vacuum filter
• Use "filter_caddy_110x74x21.stl”
• Preferred due to high surface area and integrated gasket
• https://www.amazon.com/gp/product/B07RM31JCH/
• Backup:
• 8040 vacuum filters
• Use "filter_caddy_82x41x14.stl”
• https://www.amazon.com/gp/product/B0782T7L6P/
• Home Depot alternative:
• Any furnace filter, cut to size and mounted in a printed frame
• Use “furnace_filter.stl” with "filter_caddy_110x74x21.stl”
• Upgrade to a vacuum filter later
Supported fans:
• Preferred:
• 3x 40x28mm axial server fans
• Use “axial_fan_caddy_40x28.stl”
• Preferred due to high static pressure and reliable quality
• These are available cheap on the used market from decommissioned servers
• Search on Amazon for “4028 fan” and find a 10 pack with reviews complaining that they're dusty and have the wrong labels
• https://www.amazon.com/s?k=4028+fan
• 40x20mm fans will fit but I’m less confident about quality
• Backup:
• 2x 5015 blower fans
• Use “blower_caddy_52x15.stl” and “blower_duct_52x15.stl”
• https://www.amazon.com/GDSTIME-Brushless-Bearing-Cooling-Extruder/dp/B0B1V6JTB8
• Alternatives that you might already have in a drawer somewhere
• 1x 120mm or 92mm PC fan
• Use “axial_fan_caddy_120x25.stl” or “axial_fan_caddy_92x25.stl”
• Upgrade to a server fan later
Activated carbon (optional):
• https://github.com/nevermore3d/Nevermore_Micro#nevermore-3d-printer-carbon
Print settings:
• This is a big model, one wall and 5% cubic infill will print faster
Filament:
• I prototyped in PLA, you may want to use PETG or ABS if printing high temperature materials
Wiring:
• Drill a hole in the wall or floor of the enclosure
• Install wires
• todo: add instructions for normal people
Airflow measurements
• todo: measure volumetric flow and compare fan and filter configurations
Change log
• 2023-08-21
• Initial release
• 2023-08-22
• Added clearance for wiring to the 5015 blower parts
• 2023-08-24
• Added an all-in-one .3mf file
• Added CAD files
• 2023-08-25
• Added guidance on filament selection
How to contribute:
• Post your make, it keeps me motivated to improve the model when I see people using it! I'm especially curious to see how this fits in a Prusa or Qidi enclosure
• Post your feedback, idea or remix in the comments!
• Post a wiring tutorial!
Credits:
• The Nevermore folks for the original recirculating air filter for Voron
• @thrutheframe for creating the BentoBox for Bambu printers